The only special tool that makes them easier is the retainer nut wrench for the input seal/bearing. Probably pulled in about 10 or 12 ounces so far. Dial Indicator 91-58222A1. Mercruiser Alpha One Gen II Outdrive 300 Hour Service Kit This Mercruiser Alpha One Gen II Outdrive 300 Hour Service Kit has . AN I am trying to find the correct connector. It could be a quick and easy fix. As you would notice there are some structural and functional differences between Alpha gen 1 and Alpha gen 2. After a few trips, the drive lube reservoir is empty. Just an update and a couple of questions about my 2000 Bayliner capri. Thanks for that info Mike. Drink Holders. Tubes, Shop It has a Mercruiser 5.0L Alpha. If im going to take it apart im going to do the upper and lower while im in there. Insurance, Boat Welcome to our site! I recently finsihed the boat and made a final video on my Youtube channel revealing the boat. Riptide Terrova 80 Trolling Motor w/i-Pilot & Bluetooth, Inflatable Rust on the u joints is not normal. Your donations keep it running. Bearing Preload Tool 91-14311A04. A friend has a 2006 Campion Chase with a Mercruiser 5.0 MPI/Alpha One, approx 100 hours. I took it to one mechanic and he told me it was cover nut inside the drive that was completely lose, I paid him to fix it, change oil, water pump, spark plugs etc 3 weeks later I took the boat out for the 1st time since the fix and the oil is gone again (resevor completely empty after 30 min on the water). After that I installed it with a new bell-housing gasket, filled it up with oil from the bottom, until it ran out of the vent hole on PORT side. It seems to be leaking mostly from the shift shaft seal now less from that small weep hole,there is a pretty big puddle now. Finally refilled the drive lube reservoir. Rebuilding a Mercruiser Alpha One gear housing - Sterndrives my son has a 2006 bayliner 210 cuddy and is losing oil out of the alpha 1 gen 2 mercruiser sterndrive. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! June 28, 2019 in This Old Boat. Ill look into getting those replaced. Switches, Shore Power & AC Aluminum Anode Kit MerCruiser Alpha 1 Gen 2 zinc Salt Water outdrive one II 109 $3143 $8.50 delivery Feb 13 - 15 GMB U-Joint, Cross and Bearing for Mercury Mercruiser Marine Alpha, Bravo, OMC, Volvo Penta Ujoint Universal Joint 72 $1588$16.99 FREE delivery Tue, Feb 14 on $25 of items shipped by Amazon Or fastest delivery Mon, Feb 13 I did have someone inspect the boat and they didnt mention the anodes so Im a bit disappointed. I am not sure how to remove this hose other than just pulling it off, if possible. Accessories, Marine Electrical Genuine Mercury Marine parts, large inventory, fast shipping. & Rings, Prop Nut Kits & So first fix - replace bottle cap if there is oil on the top of it. for Sale, Buy A After that I installed it with a new bell-housing gasket, filled it up with oil from the bottom, until it ran out of the vent hole on PORT side. It is normal for the oil to "burp" itself and the oil level in the reservoir to drop a little when you run the drive to get rid of any trapped air. Axles, Boat Trailer Tie your boats Gel Coat Match, Shop Make yourself a drivestand. First of all the Alpha is not the engine but the outdrive (transmission). Ropes, Boat Answered in 2 minutes by: 10/15/2011. This valve opens when the drive is installed and closes when removed to prevent the reservoir from draining. I just ordered the hinge pin tool, gasket kit, bellows for the shift cable. Deals, Pumps & Plumbing Distribution, ProMariner ProNautic Parts, Boat Tubing & Available to Order: Usually ships within 10 days. My 1990 regal sebring mercruiser 4.3l alpha 1 gen 2 outdrive gears turned into butter since my oil leaked . Drain the oil, separate the halves, check for the gasket. The Right Fit, Shop By (see picture below) Now the oil will drain into your drip pan. Location. Professionals. No returns on electrical components, as they are all tested and working properly when they leave our location.Feel free to visit our web site: ShipShapeTN.ComSend us an email: ShipShape@Bellsouth.Net orGive us a call: 615-459-7202!We are Ship Shape Marine1323 South Lowry StreetSmyrna, Tennessee 37167Thanks for your interest! Again gear lube inside the u joint bellow is likely the input shaft seal has failed (probably from the bits of rust flying around in there) pressure test the drive to confirm. I don't want to just pull it. I have not removed the hinge pins to remove the ring. How to detect an upper drive seal leak in an Alpha One gen 2 drive without the need to lift the boat or split the leg Another common point is at the propeller shaft. After running the boat for a few weekends I noticed that the gear oil was leaking out of a small drain hole on the lower unit housing on the opposite side of the drain plug (slow leak). If you can direct me to any information on how this hose connects it will be appreciated. Accessories, Big Jon I have only pulled the alpha drive. Copyright 2017-2022 Big Lake Media LLC, PALMER, AK. Drive fluid leak on 3.0 mercruiser 2.0-gctid799673 Available to Order: Usually ships within 10 days. Am I missing something? You really need to have the drive off, it could be just leaking from the O ring between the drive and gimbal house or it could be from the water hose which is loose or split, you can insert a hose pipe into the water passage when the drive is off to create some pressure to see where it leaks from. REPLACEMENTKITS.COM - Brand Fits Mercruiser Alpha One Gen 2 Impeller Repair Kit - 4.2 (83) $2499 FREE delivery Wed, Mar 8 on $25 of items shipped by Amazon Small Business Water Pump Impeller Kit for Mercury Mercruiser Alpha One 46-96148A8 46-96148Q8 4.6 (193) $3919 FREE delivery Fri, Mar 10 The Bayliner Owners Club is a gathering place for Bayliner Owners and prospective owners. Motors, Fishing Downriggers & Just send me your email. Found a great little Merc shop near us. White Streaks in your Gear Lube. I have done the upper seals. A small leak has developed right at the end of the red pencil as seen in the photo. See also: Mercury Outboard Service Manuals MerCruiser Service Manual Mercury Mercruiser #14 Service Manual Sterndrive Units Alpha One Generation II [PDF, ENG, 24.7 MB].pdf Help identify gear fluid leak. [Alpha One, Gen 2] Hardware, Boat Mercruiser Alpha One gen2 leaking oil, but where? Can you post a picture of where you are seeing the level decrease? Kits, Boat Trailer Im pretty sure everything went ok when i was replaceing that as i have done it a few times in the past. I picked up the seal kits and man there are aot of seals in there. This page was generated at 08:27 AM. A bench vise comes in handy to hold it while your working on it. This is what I found in the bellows and it is gear oil.Sent from my SM-J737V using Lake Ontario United mobile app, You need to be a member in order to leave a comment. Ask Your Own Boat Question. Hi all, I need some help I have a drive fluid leak on my 2013 Bayliner 175 with 3.0 mercruiser with alpha one drive somewhere. This is a VERY serious condition which will eventually lead to serious damage. Holder, Anchor & Dock im a Ford mechanic by trade so i have a good set of tools just wasnt sure if there were any must have tools to do the job. So i basically need to reseal the upper and lower unit. Thanks for your help. It appears to be around the end of the tilt ram whos fluid source is a pump mounted to the transom. Communication, Auto Pilot Received 8 Likes on 4 Posts. Most of the parts listed here have many more pictures available upon request.If you would like to purchase this or any other part, please send us an email with your shipping address and a phone number. This hose may be leaking or the tie is missing. Mercruiser Alpha One Gen2 Parts | Wholesale Marine This situation will make things inconvenient because you will have difficulty trimming the boat underway, but will not destroy the outdrive. Impellers are a series of rubber vanes that are molded around a hub which rotates. I used a bit of permatex gasket maker, the thick stuff, to hold it in place during assembly. Oil Seal Driver 91-817570 Shimming Tool (Driven Gear) 91-60526 Shimming Tool (Drive Gear) 91-60523 Slide Hammer Puller 91-34569A1 The screw plug will sit countersunk and have a large slot . You must log in or register to reply here. I could not see all the way but did not see a tie wrap or zip tie. Amazon.com: Alpha One Gen 1 Impeller Kit I recently purchased a boat with a 2003 Mercruiser that has a gear oil reservoir in the doghouse. GPS Chartplotter and Fish Finder Combo, Find Step 2. Help Quick!! Oil leaking from small hole in lower unit!! I have not had any previous Mercruisers with the reservoir, so no experience with it. You are using an out of date browser. Additionally they are often installed DRY with no silicone or adhesive sealant which further opens up opportunity for them to leak. Check the fittings, hose and transom housing fitting of that system to verify its not the source of the lube in the bilge. Any comments before I pull the boat out and start looking for leaks would be appreciated. Big_Z Registered Amazon.com: Alpha One Seal Kit Biminis, RV & Trailer Biminis, View Alpha 1 Gear oil leak into bellows??! - Offshoreonly.com Share this conversation. MerCruiser impellers should be inspected once a year, or every 100 hours, and replaced as needed. You must log in or register to reply here. "B on D C", is a 1989 2459 Trophy Offshore HT, OMC 5.7L, Cobra OD, Yamaha 15hp kicker. He doesn't think rust was caused by the boat filling up with water because the engine looks clean, he said the only other thing it can be are the bellows which is strange on such a new boat. Oil leaking from out drive water intake | Club Bennington My alpha 1 is leaking out the weep hole of the shift lever - JustAnswer Thank you for the info.Sent from my SM-J737V using Lake Ontario United mobile app, Going to have the boat on the trailer soon for Smart Tab installation and I had planned to check for water. Mercruiser 805320A03 Tilt Trim Sender Limit Kit Alpha Bravo Sterndrive We have 3 different membership levels available. Systems, Lowrance Hook2-4 GPS Transom The manufacturer recommends oil that meet certain properties and are specifically designed for the use (eg. The gear oil leak seems to be coming from the Valve that feeds the upper unit. Second mechanic sounds like he knows his stuff. I will look again. Refer to your owner's service manual for its location, if you have trouble finding it. Oil is running out, but we can't see where. Alpha One Gen 2 Upper Drive Seal Leak - YouTube Took it to a different mechanic a few days ago and today got some pictures from him. We gladly accept returns if you feel a part was misrepresented. Software, Digital on redoing the lower unit seals and water pump. & I drain and fill gear oil with Merc High Perf. We understand that it's unconventional to purchase items from youtube, so please note the 100% positive feedback on both of our eBay usernames: shipshapeparts and shipshape8968804. Starters, Marine Solar Power There is a tiny gasket between the upper and lower halves of the drive. I just got off the phone with our boatyard. You'll want a drip pan under the unit. Gear lube leaking/dripping from Mercruiser Alpha One engine Marine Battery Chargers, Shop Mercruiser Alpha 1 Gen 2 Leaking Drive Fluid 10-4-18 ShipShape Marine 5.83K subscribers Subscribe 17K views 4 years ago I just had a call about a leaking drive that was recently. This Old Boat Mercruiser Alpha 1 Gen 2 out drive oil reservoir. Provided you filled it in the conventional way from the bottom until it bled out the top vent, then went ahead & topped off the tank, you shouldn't have lost much more than a few ounces after the first run and any air had a chance to purge. Oil Reservoir Components for Mercruiser (Alpha One, Gen Ii Sterndrive Mercruiser Remanufactered Stern Drives & Outdrives for Sale | Crowley Yes I did make sure the new o ring was in place when assembling the lower half back on. PDF ALPHA ONE GENERATION II STERNDRIVE 2 - marine-j.com Show More. Okay, so your circle is a bit misleading. To change the lower unit oil in your alpha one, first lower the drive. this is from my 1992 SeaRay 5.7 lt V8. Products, Carbon Monoxide & Share by E-Mail. Shop Wholesale Marine now! The link that Mudflat pointed to explains it all. The anti-dribble valve just pushes in. Deals, Boat Seats In the summer of 2010 I noticed that the outdrive oil reservoir level would drop . There is a seal which holds the water out but the shaft is hardened steel which can rust, pit and ruin the seal. Covers, Boat Wiring & Clean out the reservoir as sludge can accumulate in the bottom. Any help here? My version of the events leading to this problem would be: Just spoke with the mechanic and this is what he said. HOW TO FIND LEAK IN YOUR BOAT with Mercruiser Engine and Mercruiser Alpha Outdrive = # Mystery Leak SIMPLE SOLUTIONS 1.02K subscribers Subscribe 11K views 1 year ago HOW TO FIND LEAK IN. Completely different system. The gear lube can be leaking or disappearing from several sources. Kits, Seadog Stainless Steel Cup If so am i going to need a gimble alignment tool? Interesting timing on this one. Alpha One Gen 2 gimbal bearing with TOOLS bellows puller Mercruiser The Bayliner Owners Club is a gathering place for Bayliner Owners and prospective owners. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Where To Download 1988 Mercruiser Alpha One Manual Pdf For Free Manufacturer, Boat Tables & The bilge pump came on every 2-3 minutes while sitting still. Mercruiser Alpha 1 Gen 2 out drive oil reservoir. Share on Tumblr. Drive was in up-position on the trailer. Deals, Paint & Maintenance Accessories, Marine DC Power Plugs PFDs, Roof Racks, Carriers, Myself, top down, 1/4 tank. Racks, Fish Finders, Sounders Outboards, Shop Is the u joint suppose to be that rusty or rusty at all? Towers, Tow Ropes & Make sure the gear lube reservoir system is functioning as it should. I cannot tell until I remove the gimbal housing. He said the bottom part of the drive looks good, doesn't' look like water got in. I have alpha one gen II outdrive leaking water. It looks like its Thanks again.Sent from my SM-J737V using Lake Ontario United mobile app. All rights reserved. The engine only has 100 hours on it, but for the last three years was hardly used (my brother passed last year) . It is on the opposite side from the plugs, and is very easily misaligned during drive servicing. Wells, Toilet & Waste It'll make life much easier. Rollers, Boat Trailer I've never done the seals on the lower. Pumps, Marine Pump Replacement ha ha if this was a car i would have been elbows deep in this already. Mercruiser Impellers & Water Pumps | Wholesale Marine Detectors, Binoculars & Replaced them, plus water pump, and did a full check on the whole drive train. How did you refill your reservoir when you changed the oil? Outdrive is Mercruiser Alpha One, Gen 2 07-07-2021, 07:08 PM #2 Bt Doctur Silver Level Contributor Join Date Jun 2006 Location Not hard at all if your mechanically inclined. I don't know if it has a hose clamp or some other hose clamping fitting because I cannot see up in there. (You must log in or sign up to reply here.). Water leak in near where . . 1995 Sea Ray 185 Mercruiser 4.3 Alpha One. I was told by a somewhat reliable sorce that it is the seals in the lower unit leaking but i have never had one apart further than to do a water pump so im not sure exactly which seals he is speaking of. Instruments, VHF Radios & The upper seals and impeller stuff isn't hard and all the seals should only fit what they're intended for. Accessories, Pontoon Bimini I'm new to power boat ownership having just bought my brother's 2007 2575 RL I/O. Parts & Accessories; Boat Parts; Share on Facebook. Trying to go boating with my family today and while removeing the cover i found small puddle of gear lube under the lower unit coming from small hole in front section of the lower unit. I want to check the u joints while im there too if i have to take it out. Mercruiser inboard oil leak (don't call the mechanic yet) Mercruiser 5.7L EFI alpha 1 Gen 2 drive The leak is coming from the lower portion of the keyhole area - not the large bore where the u-joints and yoke pass through - the lower portion. Re: Mercruiser Alpha One gen2 leaking oil, but where? Water pump impellers are one of more vulnerable pump assembly parts. The pic youve posted is in fact the out drives gear lube reservoir. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. No sign of water in the oil, looked like new. The hydraulic trim adjustment rams are repairable by lowering the drive to remove most of the hydraulic fluid then removing the end cap and installing new O-rings. I'd have them also do the u joints, an impeller and related parts/gaskets while they have it. No matter what size or model of Bayliner Boat that you have or are contemplating, we have members here who have that same model and would enjoy discussing it in a friendly, welcoming environment. Watch videos, get a manual. Helm Seats, Shop JavaScript is disabled. Since using the boat it has pulled in a full reservoir and 1/4 of gear oil so far. Boarding, Paddles & Gear oil leak on Alpha one Gen 2 - BAYLINER OWNERS CLUB No matter what size or model of Bayliner Boat that you have or are contemplating, we have members here who have that same model and would enjoy discussing it in a friendly, welcoming environment. I have a mercruiser 1987 Alpha one, Generation One outdrive that leaks outdrive fluid and water into the bilge. Drive/gear lube is the same thing. Drive fluid leak on 3.0 mercruiser 2.0-gctid799673. Locks, Boat Deck Trolling Motors, Shop Jacks, Boat Trailer Brakes & Hank's old enough to have forgotten more than I know, Yes, going to pull it today to check.Sent from my SM-J737V using Lake Ontario United mobile app, As expected, Hank was right. Second the area you circled is the trim cylinder which would leak trim fluid from the trim pump not gear lube. Deals, Electrical Mercruiser Alpha 1 Gen 2 out drive oil reservoir. Share on Twitter. Boat, Boat Buyers No oil in the bilge and all oil gone after running a short time. I highly recommend getting the Mercruiser manual. Def not the drain plug leaking its on the oposite side just further forward and a little higher than the drain. & Circuit Feb 22, 2017 I learned the hard way about the little gaskets that go on the vent and drain screws! It may not display this or other websites correctly. Sterndrive Engineering At this point I would continue to watch the oil level and add as needed, it should level off soon. +! I took off the drive, drained the oil and pressure tested it. So my inexperience with the reservoir shows. Was it recently changed? Video, GPS Chartplotters & Zincs, Generator I just spent $200 for all seals and gimble and i forgot to get the big upper drive gasket so i have to back to action today. Accessories, PWC Parts & My input shaft seal was peeing in the drive boot. Supplies, Boston Whaler, 1972-1993, tolerant to moisture). That will make the leak - leak even more as the bubbles will force more oil out. Here's an Idea that I will try this weekend: CREATE Share this conversation. This page was generated at 08:27 AM.
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